My current analog torque meter varied too much for my liking so I made the decision to experiment with a digital torque meter. I was looking around online and found the Flitetork torque meter that some people had been using, and built a modified version of that with 3D printed parts replacing the aluminum casing. My question is this: when you measure torque, how far is the rubber band stretched? We find that the torque decreases as the rubber band is stretched less. An example of this is when I finish winding with the rubber band somewhat stretched I'll get a reading of say .41 in/oz, and when I move the winder closer to the torque meter when unhooking the rubber band the torque reading decreases. I've seen this on the analog torque meter as well and was wondering where you guys take your torque measurements from to ensure they're accurate.
Another question on the construction of the meter I built. I've seen some digital meters that just use a straight arm that comes down at an angle to apply pressure to the scale. I thought the arm needed to apply the force at a 90 degree angle to get accurate reading, so I made the arm L shaped. The torque equation is Force x distance from axis x cosine theta so this was my line of reasoning. Am I correct? And the arm that applies pressure needs to be 1 inch long to get accurate readings in in/oz right?